Reading Weld Symbols
Weld symbols on engineering drawings tell the welder exactly what joint to make, where to put it, and how big it should be — without writing paragraphs of notes. The system is defined by AWS A2.4 and it’s more logical than it looks once you understand the structure.
The Weld Symbol Structure
Every weld symbol has the same basic anatomy:
- Reference line — the horizontal line that everything hangs off of
- Arrow — points to the joint being welded
- Weld type symbol — the shape on/below the reference line
- Dimensions — size, length, pitch of the weld
- Tail — optional, contains process/specification notes
Arrow Side vs. Other Side
This is the #1 source of confusion.
- Symbol below the reference line = weld on the arrow side (the side the arrow points to)
- Symbol above the reference line = weld on the other side (opposite the arrow)
- Symbols on both sides = weld both sides
Common Weld Types
| Weld Type | Symbol Shape | Description | Common Use |
|---|---|---|---|
| Fillet | Triangle (△) | Triangular cross-section weld at a corner or lap joint | Most common weld — ~80% of all welds |
| Groove — V | V shape | V-shaped preparation for full penetration | Butt joints requiring full strength |
| Groove — Bevel | Half-V | One side beveled, other square | T-joints, corner joints |
| Groove — U | U shape | U-shaped preparation (for thick plates) | Thick sections, less filler metal than V |
| Groove — J | Half-U | One side J-shaped, other square | T-joints in thick material |
| Square | Two parallel lines | No preparation — square edges butted together | Thin sheet metal (< 3/16″) |
| Plug / Slot | Rectangle | Weld through a hole in one plate to the plate behind | Overlap joints where edge access is limited |
| Spot | Circle | Resistance spot weld or arc spot weld | Sheet metal assembly, automotive |
Fillet Weld Sizing
Fillet welds are dimensioned by leg size (the length of each leg of the triangle). A 1/4″ fillet weld has two 1/4″ legs and a throat of approximately 0.177″ (leg × 0.707).
Minimum Fillet Weld Sizes (AWS D1.1)
| Thicker Part (in) | Minimum Fillet Weld Size (in) |
|---|---|
| ≤ 1/4 | 1/8 |
| 1/4 to 1/2 | 3/16 |
| 1/2 to 3/4 | 1/4 |
| > 3/4 | 5/16 |
Key Supplementary Symbols
| Symbol | Meaning | Notes |
|---|---|---|
| Flag on reference line | Field weld | Weld to be made at installation site, not in shop |
| Circle at arrow/line junction | Weld all around | Continuous weld around the entire joint |
| “CJP” in tail | Complete joint penetration | Full-strength weld through entire thickness |
| “PJP” in tail | Partial joint penetration | Weld doesn’t go all the way through |
Practical Tips for Designers
- Don’t over-weld. A 1/4″ fillet is adequate for most structural connections. Doubling the weld size roughly quadruples the cost (more passes, more filler, more distortion).
- Intermittent welds save money. Specify “1/4 × 2-4″ (1/4″ fillet, 2″ long, 4” center-to-center) instead of continuous when full-length isn’t needed.
- Think about access. Can the welder physically reach the joint? Is there room for the welding gun? Design for weldability.
- Specify the process in the tail when it matters: GMAW (MIG), GTAW (TIG), SMAW (Stick), FCAW (Flux Core).
Related: GD&T Reference Guide | Surface Finish Guide | Steel Equivalent Grades