O-Ring Groove Dimensions for AS568-379

AS568-379 O-Ring Specifications

• Dash Number: AS568-379 (300 Series)
• Inside Diameter (ID): 13.6″ (345.44mm)
• Cross-Section (CS): 0.21″ (5.33mm) — 3/16″ nominal
• Outside Diameter (OD): 14.02″ (356.11mm)

Groove Dimensions for AS568-379

The groove dimensions below are based on Parker O-Ring Handbook recommendations for standard 3/16″ (5.33mm) cross-section o-rings. These provide the proper squeeze ratio for reliable sealing.

Face Seal (Static Application)

Face seals are the most common type — used when the o-ring sits in a groove on a flat surface with no relative motion between parts.

• Groove Depth: 0.162″ (4.11mm)
• Groove Width: 0.281″ (7.14mm)
• O-Ring Squeeze: 0.028″ to 0.048″ (13.3% to 22.9%)
• Gland Fill: ~75% maximum (allows for thermal expansion)

Piston Seal (Dynamic Application)

Piston seals sit in a groove on a piston that moves inside a bore. The o-ring seals against the bore wall.

• Groove Depth: 0.164″ (4.17mm)
• Groove Width: 0.281″ (7.14mm)
• O-Ring Squeeze: 0.025″ to 0.045″ (11.9% to 21.4%)
• Bore Diameter: O-ring OD (14.02″) + diametral clearance (typically 0.002″-0.005″)

Rod Seal (Dynamic Application)

Rod seals sit in a groove in a bore, sealing against a rod that passes through. The o-ring compresses radially against the rod.

• Groove Depth: 0.164″ (4.17mm)
• Groove Width: 0.281″ (7.14mm)
• O-Ring Squeeze: 0.025″ to 0.045″ (11.9% to 21.4%)
• Rod Diameter: O-ring ID (13.6″) minus diametral clearance

Why These Groove Dimensions?

O-ring groove design is a balance of three factors:

• Squeeze (compression): The groove must compress the o-ring enough to create a seal. For the AS568-379 (3/16″ CS), the target squeeze is 18% of the cross-section. Too little squeeze = leaks. Too much = excessive friction and premature wear.
• Gland fill: The o-ring should fill no more than ~75% of the groove volume. The remaining 25% is free space that allows for thermal expansion of the rubber compound.
• Width clearance: The groove width (0.281″) is wider than the o-ring cross-section (0.21″) to prevent pinching and allow the o-ring to move slightly under pressure.

Material Considerations

The groove dimensions above work for standard o-ring materials (Buna-N/Nitrile, Viton/FKM, EPDM, Silicone). For harder materials (90+ Shore A durometer), you may need to adjust squeeze slightly. Softer materials (below 60 Shore A) may require tighter grooves to prevent extrusion at high pressure.

Surface Finish Requirements

• Static seals: 32 microinch Ra (0.8 μm) maximum on sealing surfaces
• Dynamic seals: 16 microinch Ra (0.4 μm) maximum on sliding surfaces
• Groove bottom: 63 microinch Ra (1.6 μm) maximum
• Break all sharp edges — use 0.005″-0.015″ radius or 15° chamfer at groove corners

Related AS568 Sizes

• AS568-376 Groove Dimensions — ID: 12.1″ (3/16″ CS)
• AS568-377 Groove Dimensions — ID: 12.6″ (3/16″ CS)
• AS568-378 Groove Dimensions — ID: 13.1″ (3/16″ CS)
• AS568-380 Groove Dimensions — ID: 14.1″ (3/16″ CS)
• AS568-381 Groove Dimensions — ID: 14.6″ (3/16″ CS)
• AS568-382 Groove Dimensions — ID: 15.1″ (3/16″ CS)