Tap Drill Size for 5/8-11 UNC

Thread Specifications for 5/8-11 UNC

Here are the complete specifications for the 5/8-11 UNC thread:

• Major Diameter: 0.625″
• Threads Per Inch: 11
• Tap Drill Size: 17/32 (0.5312″ / 13.49mm)
• Thread Engagement: ~75% (standard)

How Is the Tap Drill Size Calculated?

The tap drill size for unified threads is calculated using the basic formula:

Tap Drill Diameter = Major Diameter – (1 / TPI)

For 5/8-11 UNC:

Tap Drill = 0.625″ – (1 / 11) = 0.625″ – 0.0909″ = 0.5341″

The nearest standard drill size to 0.5341″ is 17/32 (0.5312″), which gives approximately 75% thread engagement — the recommended percentage for most applications.

Why 75% Thread Engagement?

Thread engagement percentage determines how deep the threads are cut into the material. While it might seem like more is better, there’s a practical limit:

• 50% engagement provides about 90% of the thread’s full strength — use a slightly larger drill for softer materials or where tap breakage is a concern.
• 75% engagement is the industry standard — provides excellent strength with reasonable tapping effort. This is what the 17/32 drill gives you for 5/8-11 UNC.
• Beyond 83% engagement adds almost no additional strength but significantly increases tapping torque and the risk of breaking the tap.

Engineering tip: In aluminum, brass, or other soft materials, 50-60% thread engagement is often preferred. Save the 75%+ for steel and other hard materials where you need maximum holding force.

Related Thread Sizes

• Tap Drill for 1/2-13 UNC — 27/64 (0.4219″)
• Tap Drill for 9/16-12 UNC — 31/64 (0.4844″)
• Tap Drill for 3/4-10 UNC — 21/32 (0.6562″)
• Tap Drill for 7/8-9 UNC — 49/64 (0.7656″)